Why does my bandsaw blade keep breaking




















Bandsaw blades differ from hand hacksaw blades in that they are generally heavier, made in longer sizes, and have fewer teeth per inch. Typically, they can range from between 4 and 14 teeth per inch. However, the general rule is at least three full teeth must be on the work piece at any time still applies and to have less will cause a snag and tooth breakage. Even the most well-maintained bandsaw will finally experience failure as the blade wears and as it becomes blunt.

The risk of catastrophic failure increases. A blade will normally let you know that it is becoming blunt by an increase in noise, and a corresponding decrease in cutting ability. This might be gradual and you may not notice straight away.

Although it will become gradually more apparent. To reduce the chance of any unpleasant surprises we recommend that you plan to change the blade as part of your routine maintenance. Even the best blades can fail if there is something else wrong with your bandsaw, and even a small misalignment of bearings or guides can put a twist in the blade as it goes around. Resulting in tension being applied in all the wrong ways which will lead to early breakage. Misalignment tends to put the most stress on the joining weld and making that the primary point of failure.

Internal stress pinching on the blade is another common and avoidable cause of weld breaks. Weld breakage is generally thought of as a manufacturer problem but there are many instances where the problem may be avoided with a simple adjustment to your bandsaw.

Although many cases are unique, the following list of problems are the most common reason for bandsaw blades breaking at the weld. If you have any questions, please don?

Our number is and the lines are open during regular business hours on central time. Our experienced customer service professionals are ready to take your call. Toggle navigation Menu. Tension too high. Additionally, how do you know when a bandsaw blade is dull? How to tell when your bandsaw blade is nearing the end of its life Teeth are starting to strip after a long period of use.

The blade becoming noisy and squeaky. The blade doesn't move consistently whilst cutting. Hairline cracks appearing showing signs of stress and over use. There are many variables that you should consider before using your band saw. Some can last under six months, and some can last years!

Bandsaw blades require tension and lots of it to consistently produce straight, uniform cuts, especially in thick or dense stock. Most blade manufacturers recommend 15, psi to 20, psi for a common carbon-steel blade. Asked by: Tresa Sifuentes hobbies and interests woodworking Why do my bandsaw blades keep breaking? Last Updated: 29th January, Although many cases are unique, the following list of problems are the most common reason for bandsaw blades breaking at the weld.

Tension too high. Wheel diameter too small. Blade rubbing against wheel flange. Beniamin Sanchez Mora Professional. Can you cut metal with a bandsaw? Ian and Flatdog said it best; "If your going to cut steel , use the right tool. Wood bandsaws run at too high a speed.

Delicias Zhong Professional. What will cut hardened steel? If a clean cut is desired when cutting through hardened steel , or if the steel's hardness must be retained, a fine toothed hacksaw will work wonderfully, though the process is long and will require a great deal of intense effort.

Use a bench vise to firmly hold the hardened steel as it is cut. Zoheir Chisvert Explainer. How do you buy a bandsaw blade? Benachir Bezerra Explainer. Why does a bandsaw blade need to be ground after welding? Explanation of Solution. Perpetua Konarik Pundit. What are the best band saw blades?

Best Sellers in Band Saw Blades. Mana Altenbuchner Pundit.



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